The Development of Research on the Mechanical Properties of Ultrasonic Welding Joints
Abstract
dissimilar metal joints. It elaborates from four aspects: process parameter optimization, interface formation mechanism, material structure
characteristics, and service performance evaluation. Key parameters like welding energy, amplitude, and pressure are found to significantly
impact joint strength. The evolution mechanisms of interface diffusion layers and intermetallic compounds are also analyzed, along with the
performance features of different material systems. Finally, future research directions such as multi - field coupling simulation, intelligent
monitoring system development, and extreme environment adaptability study are proposed.
Keywords
Full Text:
PDFReferences
[1] Zeng Zhaohai, Guo Zixin, Ran Jianxun, et al. Study on the Effect of Ultrasonic Welding Energy on the Formation Mechanism of Tin -
Plated Copper Wire - Terminal [J]. Automotive Electrical Equipment, 2025, (03): 119 - 123. DOI:10.13273/j.cnki.qcdq.2025.03.027.
[2] Xu Long, Hong Wanlu, Zhao Lun, et al. Influence of Ultrasonic Welding Energy on the Performance of Large - Diameter Wire - Terminal Joint [J]. Applied Acoustics, 2024, 43(04): 799 - 806.
[3] Wang Zhongyang. Study on the Microstructure and Mechanical Properties of Ultrasonic Welded Joints of AZ31B Magnesium Alloy [D].
Shandong University of Technology, 2023. DOI:10.27276/d.cnki.gsdgc.2023.000628.
[4] Wang Ziyao. Online Monitoring and Quality Evaluation of Ultrasonic Welded Heterogeneous Joints [D]. Shijiazhuang Tiedao University, 2024. DOI:10.27334/d.cnki.gstdy.2024.000998.
[5] Fan Teng. Study on the Microstructure and Joint Performance of Ultrasonic Welding Joints of Wire - Terminal [D]. Guilin University of
Technology, 2024. DOI:10.27050/d.cnki.gglgc.2024.000534.
[6] Hu Xuan, Zhu Wenqin, Zhou Bang, et al. Optimization Analysis and Improvement Verification of Ultrasonic Welding Process for Current Sensors in New Energy Vehicles [J]. Sensor World, 2024, 30(07): 24 - 30. DOI:10.16204/j.sw.issn.1006 - 883X.2024.07.005.
[7] Lv Weiyi, Yang Ke, Cheng Xianming, et al. Effect of Tin - Plated Layer on the Performance of Copper Wire Ultrasonic Welded Joints [J].
Transactions of the China Welding Institution, 2025, 46(02): 95 - 101.
[8] Deng Jianxiong, Zhao Lun, Tang Zhengqiang, et al. Influence of Nickel Interlayer Thickness on the Mechanical Properties of Aluminum/Copper Ultrasonic Welded Joints [J]. Applied Acoustics, 2024, 43(06): 1375 - 1380.
[9] Huang Chaowang. Experimental Study and Numerical Simulation of Ultrasonic Welding of 6061 Aluminum Alloy/Low - Carbon Steel
and Pure Copper [D]. Yangtze University, 2023. DOI:10.26981/d.cnki.gjhsc.2023.000794.
[10] Shen Zhonghua, Zhang Yongqi, Zhao Lun, et al. Study on the Performance of Ultrasonic Welded Joints with Different Copper Wire Core
Diameters [J]. Ordnance Materials Science and Engineering, 2024, 47(05): 8 - 12. DOI:10.14024/j.cnki.1004 - 244x.20240819.004.
[11] Wang Yan, Zhang Tingting, Xu Zhenbo, et al. Microstructure and Properties of Ultrasonic Welded Joints of Stacked Stainless Steel/Copper Foil [J]. Hot Working Technology, 2025, 54(01): 39 - 44. DOI:10.14158/j.cnki.1001 - 3814.20222695.
[12] Meng Yu. Microstructure and Mechanical Properties of Magnesium/Steel Dissimilar Metal Ultrasonic Welded Joints [D]. Jilin University, 2024. DOI:10.27162/d.cnki.gjlin.2024.005231.
[13] Zhang Changxin. Simulation and Experimental Study of Ultrasonic Welding Process of Aluminum/Steel Composite Structures [D].
Yangtze University, 2024. DOI:10.26981/d.cnki.gjhsc.2024.001067.
[14] Deng Jianxiong. Microstructure, Properties and Connection Mechanism of Aluminum/Copper Dissimilar Metal Ultrasonic Welded
Joints [D]. Guizhou University, 2024. DOI:10.27047/d.cnki.ggudu.2024.001343.
[15] Xiao Gang, Zhao Lun, Zeshan Abbas, et al. Research Progress on Ultrasonic Welding of Light - Weight Alloys [J]. Journal of Shenzhen
Polytechnic, 2024, 23(06): 81 - 87. DOI:10.13899/j.cnki.szpuxb.2024.06.011.
DOI: http://dx.doi.org/10.70711/frim.v3i7.6801
Refbacks
- There are currently no refbacks.
