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Geological and Mining Engineering

Geological and Mining Engineering (GME), published by Scineer Publishing PTE. LTD, is an open-access journal. GME is devoted to publish geological and mining engineering related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on geological and mining engineering throughout the world. GME welcomes all original

ISSN: 3029-1887(P)

3029-2034(O)

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Food Safety and Quality

Food Safety and Quality (FSQ), published by Scineer Publishing PTE. LTD, is an open-access journal. FSQ is devoted to publish food safety and quality related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on food safety and quality throughout the world. FSQ welcomes all original manuscripts that do not be published in any other journals.

ISSN: 3029-2115(P)

3029-2123(O)

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Hydraulic Engineering and Power Research

Hydraulic Engineering and Power Research (HEPR), published by Scineer Publishing PTE. LTD, is an open-access journal. HEPR is devoted to publish hydraulic engineering and power related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on hydraulic engineering and power throughout the world. HEPR welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â ISSN: 3029-2158(P)

Â Â Â Â Â Â Â Â Â 3029-2166(O)

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Medical and Health Research

Medical and Health Research (MHR), published by Scineer Publishing PTE. LTD, is an open-access journal. MHR is devoted to publish medicine related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on medicine throughout the world. MHR welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â ISSN: 3029-2190(P)

Â Â Â Â Â Â Â Â Â 3029-2204(O)

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Practical Medical Research

Practical Medical Research (PMR), published by Scineer Publishing PTE. LTD, is an open-access journal. PMR is devoted to publish medicine related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on medicine throughout the world. PMR welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â ISSN: 3029-2085(P)

Â Â Â Â Â Â Â Â Â Â 3029-2093(O)

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Forum on Research and Innovation Management

Forum on Research and Innovation Management (FRIM), published by Scineer Publishing PTE. LTD, is an open-access journal. FRIM is devoted to publish research and innovation management related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on research and innovation management throughout the world. FRIM welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â ISSN: 3029-1933(P)

Â Â Â Â Â Â Â Â Â 3029-1984(O)

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Construction Safety Technology and Management

Construction Safety Technology and Management (CSTM), published by Scineer Publishing PTE. LTD, is an open-access journal. CSTM is devoted to publish construction safety technology and management related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on construction safety technology and management throughout the world. CSTM welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â Â ISSN: 3029-2069(P)

Â Â Â Â Â Â Â Â Â Â Â 3029-2077(O)

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Industrial Technology Research

Industrial Technology Research (ITR), published by Scineer Publishing PTE. LTD, is an open-access journal. ITR is devoted to publish industrial technology related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on industrial technology throughout the world. ITR welcomes all original manuscripts that do not be published in any other journals.

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Â Â Â Â ISSN: 3029-1895(P)

Â Â Â Â Â Â Â Â Â Â 3029-2026(O)

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Environmental Protection and Health

Environmental Protection and Health (EPH), published by Scineer Publishing PTE. LTD, is an open-access journal. EPH is devoted to publish environmental protection and health related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on environmental protection and health throughout the world. EPH welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â ISSN: 3029-1909(P)

Â Â Â Â Â Â Â Â Â 3029-2018(O)

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Artificial Intelligence Technology Research

Artificial Intelligence Technology Research (AITR), published by Scineer Publishing PTE. LTD, is an open-access journal. AITR is devoted to publish artificial intelligence technology related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on artificial intelligence technology throughout the world. AITR welcomes all original manuscripts that do not be published in any other journals.Â

Â Â Â Â ISSN: 3029-1968(O)

Â Â Â Â Â Â Â Â Â 3029-195X(P)
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Curriculum Learning and Exploration

Curriculum Learning and Exploration (CLE), published by Scineer Publishing PTE. LTD, is an open-access journal. CLE is devoted to publish curriculum related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on curriculum throughout the world. CLE welcomes all original manuscripts that do not be published in any other journals.Â

Â Â Â Â ISSN: 3029-1976(O)

Â Â Â Â Â Â Â Â Â 3029-1941(P)
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Evaluation of Educational Research

Evaluation of Educational Research (EER), published by Scineer Publishing PTE. LTD, is an open-access journal. EER is devoted to publish education related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on education throughout the world. EER welcomes all original manuscripts that do not be published in any other journals.

Â Â Â Â ISSN: 3029-1992(O)

Â Â Â Â Â Â Â Â Â 3029-1925(P)
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World Education Forum

World Education Forum (WEF), published by Scineer Publishing PTE. LTD, is an open-access journal. WEF is devoted to publish education related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on education throughout the world. WEF welcomes all original manuscripts that do not be published in any other journals.

Â Â Â Â ISSN: 3029-214X(O)

Â Â Â Â Â Â Â Â Â 3029-2131(P)

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New Explorations in Education and Teaching

New Explorations in Education and Teaching (NEET), published by Scineer Publishing PTE. LTD, is an open-access journal. NEET is devoted to publish education related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on education throughout the world. NEET welcomes all original manuscripts that do not be published in any other journals.Â

Â Â Â Â ISSN: 3029-200X(O)

Â Â Â Â Â Â Â Â Â 3029-1917(P)

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Modern Economic Management Forum

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Modern Economic Management Forum (MEMF), published by Scineer Publishing PTE. LTD, is an open-access journal. MEMF is devoted to publish modern economic management related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on economic management throughout the world. MEMF welcomes all original manuscripts that do not be published in any other journals.Â

Â Â Â Â ISSN: 3029-2182(O)

Â Â Â Â Â Â Â Â Â 3029-2174(P)

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Research and Commentary on Humanities and Arts

Research and Commentary on Humanities and ArtsÂ (RCHA), published by Scineer Publishing PTE. LTD, is an open-access journal. RCHA is devoted to publish humanities and arts related articles in the form of original papers, review papers and case studies. It also provides a platform for scholars to exchange the latest information in the related fields and aim to promote the research on humanities and arts throughout the world. RCHA welcomes all original manuscripts that do not be published in any other journals.Â

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Â Â Â Â Â Â ISSN: 3029-2050(O)

Â Â Â Â Â Â Â Â Â Â Â 3029-2042(P)

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Scineer Publishing is a publisher of open access journals. Covering various disciplines and promoting interdisciplinary development, Scineer Publishing adheres to a principle of respecting academics, and publishes insightful and rigorous academic research contents.

12 Eu Tong Sen Street, #07-168, Singapore 059819

E-mail: scineerpub@126.com

Copyright © 2023 Scineer Publishing Pte. Ltd.

The Development of Research on the Mechanical Properties of Ultrasonic Welding Joints

Haohan Zhang

Abstract

This paper comprehensively sums up the research progress on ultrasonic welding technology in mechanical properties of similar/
dissimilar metal joints. It elaborates from four aspects: process parameter optimization, interface formation mechanism, material structure
characteristics, and service performance evaluation. Key parameters like welding energy, amplitude, and pressure are found to significantly
impact joint strength. The evolution mechanisms of interface diffusion layers and intermetallic compounds are also analyzed, along with the
performance features of different material systems. Finally, future research directions such as multi - field coupling simulation, intelligent
monitoring system development, and extreme environment adaptability study are proposed.

Keywords

Ultrasonic Welding; Mechanical Performance; Metal Welding

Full Text:

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References

[1] Zeng Zhaohai, Guo Zixin, Ran Jianxun, et al. Study on the Effect of Ultrasonic Welding Energy on the Formation Mechanism of Tin -

Plated Copper Wire - Terminal [J]. Automotive Electrical Equipment, 2025, (03): 119 - 123. DOI:10.13273/j.cnki.qcdq.2025.03.027.

[2] Xu Long, Hong Wanlu, Zhao Lun, et al. Influence of Ultrasonic Welding Energy on the Performance of Large - Diameter Wire - Terminal Joint [J]. Applied Acoustics, 2024, 43(04): 799 - 806.

[3] Wang Zhongyang. Study on the Microstructure and Mechanical Properties of Ultrasonic Welded Joints of AZ31B Magnesium Alloy [D].

Shandong University of Technology, 2023. DOI:10.27276/d.cnki.gsdgc.2023.000628.

[4] Wang Ziyao. Online Monitoring and Quality Evaluation of Ultrasonic Welded Heterogeneous Joints [D]. Shijiazhuang Tiedao University, 2024. DOI:10.27334/d.cnki.gstdy.2024.000998.

[5] Fan Teng. Study on the Microstructure and Joint Performance of Ultrasonic Welding Joints of Wire - Terminal [D]. Guilin University of

Technology, 2024. DOI:10.27050/d.cnki.gglgc.2024.000534.

[6] Hu Xuan, Zhu Wenqin, Zhou Bang, et al. Optimization Analysis and Improvement Verification of Ultrasonic Welding Process for Current Sensors in New Energy Vehicles [J]. Sensor World, 2024, 30(07): 24 - 30. DOI:10.16204/j.sw.issn.1006 - 883X.2024.07.005.

[7] Lv Weiyi, Yang Ke, Cheng Xianming, et al. Effect of Tin - Plated Layer on the Performance of Copper Wire Ultrasonic Welded Joints [J].

Transactions of the China Welding Institution, 2025, 46(02): 95 - 101.

[8] Deng Jianxiong, Zhao Lun, Tang Zhengqiang, et al. Influence of Nickel Interlayer Thickness on the Mechanical Properties of Aluminum/Copper Ultrasonic Welded Joints [J]. Applied Acoustics, 2024, 43(06): 1375 - 1380.

[9] Huang Chaowang. Experimental Study and Numerical Simulation of Ultrasonic Welding of 6061 Aluminum Alloy/Low - Carbon Steel

and Pure Copper [D]. Yangtze University, 2023. DOI:10.26981/d.cnki.gjhsc.2023.000794.

[10] Shen Zhonghua, Zhang Yongqi, Zhao Lun, et al. Study on the Performance of Ultrasonic Welded Joints with Different Copper Wire Core

Diameters [J]. Ordnance Materials Science and Engineering, 2024, 47(05): 8 - 12. DOI:10.14024/j.cnki.1004 - 244x.20240819.004.

[11] Wang Yan, Zhang Tingting, Xu Zhenbo, et al. Microstructure and Properties of Ultrasonic Welded Joints of Stacked Stainless Steel/Copper Foil [J]. Hot Working Technology, 2025, 54(01): 39 - 44. DOI:10.14158/j.cnki.1001 - 3814.20222695.

[12] Meng Yu. Microstructure and Mechanical Properties of Magnesium/Steel Dissimilar Metal Ultrasonic Welded Joints [D]. Jilin University, 2024. DOI:10.27162/d.cnki.gjlin.2024.005231.

[13] Zhang Changxin. Simulation and Experimental Study of Ultrasonic Welding Process of Aluminum/Steel Composite Structures [D].

Yangtze University, 2024. DOI:10.26981/d.cnki.gjhsc.2024.001067.

[14] Deng Jianxiong. Microstructure, Properties and Connection Mechanism of Aluminum/Copper Dissimilar Metal Ultrasonic Welded

Joints [D]. Guizhou University, 2024. DOI:10.27047/d.cnki.ggudu.2024.001343.

[15] Xiao Gang, Zhao Lun, Zeshan Abbas, et al. Research Progress on Ultrasonic Welding of Light - Weight Alloys [J]. Journal of Shenzhen

Polytechnic, 2024, 23(06): 81 - 87. DOI:10.13899/j.cnki.szpuxb.2024.06.011.

DOI: http://dx.doi.org/10.70711/frim.v3i7.6801

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Scineer Publishing is a publisher of open access journals. Covering various disciplines and promoting interdisciplinary development, Scineer Publishing adheres to a principle of respecting academics, and publishes insightful and rigorous academic research contents.

12 Eu Tong Sen Street, #07-168, Singapore 059819

E-mail: scineerpub@126.com

Copyright © 2023 Scineer Publishing Pte. Ltd.