Application of Material Forming and Control Engineering in Aluminum Alloy Casting Process Optimization

Abstract

Aluminum alloys, renowned for their lightweight and high-strength properties, have become essential structural materials in aerospace and automotive manufacturing. Casting processes constitute the core of their production. This study employs material forming and
control engineering technologies to conduct practical research through two dimensions: precise process parameter regulation and coordinated
defect quality management. By utilizing numerical simulation, closed-loop control, and online monitoring techniques, we achieve scientific
optimization of casting temperature, filling speed, and mold temperature. This addresses issues such as shrinkage cavities, cracks, and compositional inhomogeneity, driving the transformation of aluminum alloy casting from "experience-driven" to "technology-driven". The research
provides reliable technical support for high-end aluminum alloy casting production.